Ecology of Finishing Processes
Keywords:
ecology, finishing, textile materials, advanced materials, wastewatereSynopsis
The script entitled “Ecology of Finishing Processes” is intended for students of the professional study programme Textile Deign Technologies. It is prepared in such a way that, in the first chapters, students are introduced to the basics of the technological processes of textile finishing and their ecological issues. Technological wastewaters present a specific problem in the textile industry as they are heavily loaded, contain various chemicals and textile auxiliaries, various types of organic dyes, have extreme pH values and high values of Chemical Oxygen Demand (COD) and Biochemical Oxygen Demand (BOD), contain phosphates, sulphates and other salts, surfactants, fats and oils and various types of heavy metals. In addition, the alternative media and finishing processes are described, which use less chemicals and textile auxiliaries and less energy to achieve the selected finishing effect and, thus, have a lower impact on the environment. Special emphasis is placed on alternative processing techniques, which include automation, affecting further on lower water and energy consumption, a lower amount of waste, wastewater and greenhouse gas emission, as well as on higher productivity, safety at work and optimal use of working time. The gained knowledge will enable students with basic knowledge as well as advances approaches and technologies in the development and finishing of modern engineering materials.
Downloads
References
K. Stana-Kleinschek, O. Šauperl, Kemični postopki apretiranja. Maribor: Fakulteta za strojništvo, Oddelek za tekstilne materiale in oblikovanje, 2007.
K. Stana-Kleinschek, D. Fakin, V. Golob, S. Jeler, I. Soljačič, A. Majcen Le Marechal, Osnove plemenitenja tekstilij. Maribor: Fakulteta za strojništvo, Oddelek za tekstilstvo, 2002.
A. Ojstršek, "Vloga različnih nosilcev biomase pri čiščenju tekstilnih barvalnih odpadnih vod," Univerza v Mariboru, Maribor, 2007.
D. Fakin, "Ekologija plemenitilnih procesov, Zbrano gradivo," Fakulteta za strojništvo, 2021.
J. Zhang, X. Qian, J. Feng, "Review of carbon footprint assessment in textile industry," Ecofeminism and Climate Change, let. 1, št. 1, str. 51-56, 2020.
A. Hasanbeigi, Energy-efficiency improvement opportunities for the textile industry, University of California: eScholarship, 2010. [Online]. Dosegljivo: https://escholarship.org/content/qt6jw8s2gz/qt6jw8s2gz.pdf. [Datum dostopa: 27.8.2024.
Uredba o izvajanju Uredbe (ES) o registraciji, evalvaciji, avtorizaciji in omejevanju kemikalij (REACH). 2008, U. l. RS, št. 23, str. 2086.
Uredba o izvajanju Uredbe (ES) št. 1272/2008 Evropskega parlamenta in Sveta z dne 16. decembra 2008 o razvrščanju, označevanju in pakiranju snovi ter zmesi, o spremembi in razveljavitvi direktiv 67/548/EGS in 1999/45/ES ter spremembi Uredbe (ES) št. 1907/2006. 2010, U. l. RS, št. 56, str. 8529.
T. Toprak, P. Anis, "Textile industry’s environmental effects and approaching cleaner production and sustainability, an overview," Journal of Textile Engineering & Fashion Technology, let. 2, št. 4, str. 429-442, 2017.
Innovation in Textiles. Dosegljivo: https://www.innovationintextiles.com/new-routes-to-efficiency-with-thermex-and-econtrol/ [Datum dostopa: 27.8.2024].
A. Raj, A. Chowdhury, S. W. Ali, "Green chemistry: its opportunities and challenges in colouration and chemical finishing of textiles," Sustainable Chemistry and Pharmacy, let. 27, str. 100689, 2022.
S. K. B. C. Panda, K. Sen, S. Mukhopadhyay, "Sustainable pretreatments in textile wet processing," Journal of Cleaner Production, let. 329, str. 129725, 2021.
D. Fakin, Barvanje. Maribor: Fakulteta za strojništvo, 2009.
A. D. E. G. A. Wolela, "Major Development in Cotton Coloration: A Review," Advanced Research in Textile Engineering, let. 7, št. 2, str. 1078, 2022.
Uredba o emisiji snovi pri odvajanju odpadnih vod iz objektov in naprav za proizvodnjo, predelavo in obdelavo tekstilnih vlaken. 2007, U. l. RS, št. 7, str. 609.
Uredba o emisiji snovi in toplote pri odvajanju odpadnih voda iz virov onesnaževanja. 1996, U. l. RS, št. 35, str. 2953.
Pravilnik o prvih meritvah in obratovalnem monitoringu odpadnih voda ter o pogojih za njegovo izvajanje. 2014, U. l. RS, št. 94, str. 10507.
Uredba o mejnih vrednostih emisije hlapnih organskih spojin v zrak iz naprav, v katerih se uporabljajo organska topila. 2015, U. l. RS, št. 35, str. 3957.
W. Qian et al., "Quantification and assessment of chemical footprint of VOCs in polyester fabric production," Journal of Cleaner Production, let. 339, str. 130628, 2022.
A. Majcen Le Marechal, B. Križanec, S. Vajnhandl, J. Volmajer Valh, "Textile finishing industry as an important source of organic pollutants," v Organic pollutants ten years after the Stockholm convention-environmental and analytical update, T. Puzyn and A. Mostrag Eds. Rijeka, Croatia: IntechOpen, 2012, str. 29-54.
F. Uddin, "Energy management and energy crisis in textile finishing," American Journal of Energy Research, let. 2, št. 3, str. 53-59, 2014.
J. Lim, H. Lee, H. Cho, J. Y. Shim, H. Lee, J. Kim, "Novel waste heat and oil recovery system in the finishing treatment of the textile process for cleaner production with economic improvement," International Journal of Energy Research, let. 46, št. 14, str. 20480-20493, 2022.
E. Ozturk, N. C. Cinperi, M. Kitis, "Improving energy efficiency using the most appropriate techniques in an integrated woolen textile facility," Journal of Cleaner Production, let. 254, str. 120145, 2020.
M. Jain, "Ecological approach to reduce carbon footprint of textile industry," International Journal of Applied Home Science, let. 4, št. 7/8, str. 623-633, 2017.
A. Athalye, "Carbon footprint in textile processing," Colourage, let. 59, št. 12, str. 45-47, 2012.
S. S. Muthu, M. A. Gardetti, Sustainability in the textile and apparel industries. Springer, 2020.
M. L. Goni, N. A. Ganan, R. E. Martini, "Supercritical CO2-assisted dyeing and functionalization of polymeric materials: A review of recent advances (2015–2020)," Journal of CO2 Utilization, let. 54, str. 101760, 2021.
A. G. Hassabo, M. Zayed, M. Bakr, A. El-Aziz, H. Othman, "Applications of Supercritical Carbon dioxide in Textile Finishing: A Review," Journal of Textiles, Coloration and Polymer Science, let. 19, št. 2, str. 179-187, 2022.
DyeCoo technology for sustainable textiles with waterless dyeing. Textile Magazine. Dosegljivo: https://www.indiantextilemagazine.in/dyecoo-technology-sustainable-textiles-waterless-dyeing/ [Datum dostopa: 27.8.2024].
Prospekti proizvajalcev strojne opreme za plemenitenje tekstilnih materialov.
M. T. Abate, M. G. Tadesse, "Airflow, foam, and supercritical carbon dioxide dyeing technologies," v Innovative and Emerging Technologies for Textile Dyeing and Finishing, L. J. Rather and A. S. Haji, Mohd Eds.: Scrivener Publishing LLC, 2021, str. 137-164.
H. Eren, O. Avinc, S. Eren, "Supercritical carbon dioxide for textile applications and recent developments," v IOP conference series: Materials science and engineering, 2017, let. 254, št. 8, str. 082011.
THEN AIRFLOW® Synergy, Aerodynamic High Temperature Piece Dyeing Machine. Dosegljivo: https://www.fongs.eu/machines/then-airflow-synergy/ [Datum dostopa: 27.8.2024].
M. Mohsin, S. Sardar, "Development of sustainable and cost efficient textile foam-finishing and its comparison with conventional padding," Cellulose, let. 27, št. 7, str. 4091-4107, 2020.
"Foam Applications on Textiles," Cotton Incorporated, Weston Parkway, NC, ZDA, 27.8.2024 2011. [Splet]. Dosegljivo: https://www.cottoninc.com/wp-content/uploads/2017/12/TRI-4009-Foam-Applications-on-Textiles.pdf [Datum dostopa: 27.8.2024].
Gaston Systems. Dosegljivo: https://gastonsystems.com/ [Datum dostopa: 27.8.2024].
Z. Chen, W. Yu, Z. Du, "Study of electrothermal properties of silver nanowire/polydopamine/cotton-based nanocomposites," Cellulose, let. 26, št. 10, str. 5995-6007, 2019, doi: 10.1007/s10570-019-02506-w.
B. M. Eid, N. A. Ibrahim, "Recent developments in sustainable finishing of cellulosic textiles employing biotechnology," Journal of Cleaner Production, let. 284, str. 124701, 2021.
R. Paul, E. Genesca, "The use of enzymatic techniques in the finishing of technical textiles," v Advances in the dyeing and finishing of technical textiles, M. L. Gulrajani Ed. Cambridge, UK: Woodhead Publishing Ltd., 2013, str. 177-198.
A. K. R. Choudhury, Principles of textile finishing. Sawston: Woodhead Publishing Ltd., 2017.
Delovanje encimov. Dosegljivo: https://eucbeniki.sio.si/kemija9/1108/index7.html [Datum dostopa: 27.8.2024].
A. Hasanbeigi, L. Price, "A technical review of emerging technologies for energy and water efficiency and pollution reduction in the textile industry," Journal of Cleaner Production, let. 95, str. 30-44, 2015.
T. Harifi, M. Montazer, "Past, present and future prospects of cotton cross-linking: New insight into nano particles," Carbohydrate polymers, let. 88, št. 4, str. 1125-1140, 2012.
A. Ojstršek, D. Fakin, "Natural Dyeing of Wool Using Junglans regia (Common Walnut) Leaf Extract," let. 62, št. 4, 2019.
S. Adeel, S. Rafi, M. A. Mustaan, M. Salman, A. Ghaffar, "Animal based natural dyes: A short review," v Handbook of renewable materials for coloration and finishing, Y. Mohd Ed. Beverly: Scrivener Publishing LLC, 2018, str. 41-74.
D. Singhee, "Review on natural dyes for textiles from wastes," v Chemistry and Technology of Natural and Synthetic dyes and pigments, A. K. Samanta, N. S. Awwad, and H. M. Algarni Eds. London, UK: IntechOpen, 2020, str. 99-122.
J. Arora, P. Agarwal, G. Gupta, "Rainbow of Natural Dyes on Textiles Using Plants Extracts: Sustainable and Eco-Friendly Processes," Green and Sustainable Chemistry, let. 07, št. 01, str. 35-47, 2017, doi: 10.4236/gsc.2017.71003.
K. Phan, K. Raes, V. Van Speybroeck, M. Roosen, K. De Clerck, S. De Meester, "Non-food applications of natural dyes extracted from agro-food residues: A critical review," Journal of Cleaner Production, let. 301, str. 126920, 2021.
A. Kramar, M. M. Kostic, "Bacterial secondary metabolites as biopigments for textile dyeing," Textiles, let. 2, št. 2, str. 252-264, 2022.
C. K. Venil, L. Dufossé, P. Velmurugan, M. Malathi, P. Lakshmanaperumalsamy, "Extraction and application of pigment from Serratia marcescens SB08, an insect enteric gut bacterium, for textile dyeing," Textiles, let. 1, št. 1, str. 21-36, 2021.
S. Vajnhandl, A. M. Le Marechal, "Ultrasound in textile dyeing and the decolouration/mineralization of textile dyes," Dyes and Pigments, let. 65, št. 2, str. 89-101, 2005.
M. M. Hassan, K. Saifullah, "Ultrasound-assisted sustainable and energy efficient pre-treatments, dyeing, and finishing of textiles–A comprehensive review," Sustainable Chemistry and Pharmacy, let. 33, str. 101109, 2023.
Using ultrasound for more efficient, more sustainable and faster textile treatment. PresseBox. Dosegljivo: https://www.pressebox.com/pressrelease/weber-ultrasonics-gmbh/Using-ultrasound-for-more-efficient-more-sustainable-and-faster-textile-treatment/boxid/1024743 [Datum dostopa: 27.8.2024].
Ozone clean technologies - G2 Dynamic. Dosegljivo: https://www.jeanologia.com/g2dynamic/ [Datum dostopa: 27.8.2024].
J. Peran, S. Ercegović Ražić, "Application of atmospheric pressure plasma technology for textile surface modification," Textile research journal, let. 90, št. 9-10, str. 1174-1197, 2020.
A. Hassabo, E. El-Sayed, "Recent advances in the application of plasma in textile finishing (A Review)," Journal of Textile Coloration and Polymer Science, let. 18, str. 33-43, 2021.
M. Naebe, A. N. M. A. Haque, A. Haji, "Plasma-assisted antimicrobial finishing of textiles: A review," Engineering, let. 12, str. 145-163, 2022.
F. Ferrero, G. Migliavacca, M. Periolatto, "UV treatments on cotton fibers," v, Cotton Research, I. Y. Abdurakhmonov, Ed., Rijeka, Croatia: IntechOpen, 2016, str. 233-298.
N. Wang, P. Tang, C. Zhao, Z. Zhang, G. Sun, "An environmentally friendly bleaching process for cotton fabrics: mechanism and application of UV/H 2 O 2 system," Cellulose, let. 27, str. 1071-1083, 2020.
H. Bahria, Y. Erbil, "UV technology for use in textile dyeing and printing: Photocured applications," Dyes and Pigments, let. 134, str. 442-447, 2016.
I. Nemeša, V. Kaplan, "Završna obrada tekstila laserom," Tekstilna industrija, let. 1, št. 7, str. 33-38, 2019.
Dosegljivo: https://tonello.com/en/macchina/the-laser-dual/ [Datum dostopa: 27.8.2024].
T. Abou Elmaaty, S. Okubayashi, H. Elsisi, S. Abouelenin, "Electron beam irradiation treatment of textiles materials: a review," Journal of Polymer Research, let. 29, št. 4, str. 117, 2022.
B. G. Pattankude, A. Balwan, "A Review On Coating Process," International Research Journal of Engineering and Technology, let. 6, št. 3, str. 7980-7984, 2019.
WEKO Offers Precise Fluid Application to Nonwovens. Nonwovens Industry. Dosegljivo: https://www.nonwovens-industry.com/contents/view_breaking-news/2016-10-27/weko-offers-precise-fluid-application-to-nonwovens/ [Datum dostopa: 27.8.2024].
Z. O. Basyigit, "Application technologies for functional finishing of textile materials," v Textiles for Functional Applications, B. Kumar Ed. London, UK: Intech Open, 2021, str. 101-122.
A. Ojstršek et al., "Metallisation of Textiles and Protection of Conductive Layers: An Overview of Application Techniques," Sensors, let. 21, št. 10, May 18 2021, doi: 10.3390/s21103508.
Shieldex-Stratex GmbH. Dosegljivo: https://www.shieldex.de/ [Datum dostopa: 27.8.2024].
Nano3D Systems LLC. Dosegljivo: https://nano3dsystems.com/ [Datum dostopa: 27.8.2024].
Soliani EMC. Dosegljivo: https://www.solianiemc.com/en/products/ [Datum dostopa: 27.8.2024].
Faraday Defense. Dosegljivo: https://shop.faradaydefense.com/?utm_term&utm_campaign&utm_source=adwords&utm_medium=ppc&hsa_acc=1230616009&hsa_cam=18400306748&hsa_grp&hsa_ad&hsa_src=x&hsa_tgt&hsa_kw&hsa_mt&hsa_net=adwords&hsa_ver=3&gad_source=1&gclid=EAIaIQobChMI2YajyNWZiAMVrUJBAh1uDTedEAAYASAAEgKMDfD_BwE [Datum dostopa: 27.8.2024].
A. Ojstršek, N. Virant, D. Fox, L. Krishnan, A. Cobley, "The Efficacy of Polymer Coatings for the Protection of Electroless Copper Plated Polyester Fabric," Polymers, let. 12, št. 6, Jun 3 2020, doi: 10.3390/polym12061277.
A. Ali et al., "Multifunctional electrically conductive copper electroplated fabrics sensitizes by in-situ deposition of copper and silver nanoparticles," Nanomaterials, let. 11, št. 11, str. 3097, 2021.
P. M. Rytlewski, K; Jagodziński, B, "Metallization of Polymers and Textiles," v Textile Finishing - Recent Developments and Future Trends, K. B. Mittal, T Ed. Hoboken, NJ, USA: Scrivener Publishing LLC, 2017.
P. Miśkiewicz, I. Frydrych, A. Cichocka, "Application of Physical Vapor Deposition in Textile Industry," Autex Res. J., let. 22, št. 1, 2022.
S. Shahidi, B. Moazzenchi, M. Ghoranneviss, "A review-application of physical vapor deposition (PVD) and related methods in the textile industry," Europ. Phys. J., let. 71, št. 3, str. 31302, 2015.
AGC Plasma Technology Solutions - Textiles. Dosegljivo: https://www.agc-plasma.com/industries/textile?_gl=1*1ddzn43*_up*MQ..&gclid=EAIaIQobChMI19zY3s6XiAMV9JaDBx3gmAiBEAAYASAAEgINEvD_BwE [Datum dostopa: 27.8.2024].
P. Forte Tavčer, "ITMA 2015-Digitalni tisk tekstila," Tekstilec, let. 59, št. 3, 2016.
COLARIS.PRINTING. Dosegljivo: https://www.zimmer-kufstein.com/en/content/colaris-inkjet-printing [Datum dostopa: 27.8.2024].
W. Carr, H. Lee, H. Ok, "Drying of Textile Products," v Handbook of Industrial Drying A. Mujumdar Ed., 3rd Edition ed.v. Boca Raton: CRC Press, 2006, ch. 781-791.
Oven drying with infrared panels. Dosegljivo: https://www.topdigitex.com/wp-content/uploads/2023/10/OVEN-DRYING-WITH-INFRARED-PANELS.pdf [Datum dostopa: 27.8.2024].
Everything you need to know about microwave drying machine In 2024. Dosegljivo: https://www.foodmachineryint.com/es/everything-you-need-to-know-about-microwave-drying-machine-in-2024/ [Datum dostopa: 27.8.2024].
A. Yavaş, A. Özgüney, "Saturated steam‐assisted radio frequency fixation of reactive printed cotton fabrics," Color. Technol., let. 127, št. 3, str. 179-185, 2011.
Radio Frequency (RF) Dryer in Textile Industries. Fibre2Fashion. Dosegljivo: https://www.fibre2fashion.com/industry-article/7354/radio-frequency-rf-dryer-in-textile-industries [Datum dostopa: 27.8.2024].
C. Roser. A Critical Look at Industry 4.0. Dosegljivo: https://www.allaboutlean.com/industry-4-0/ [Datum dostopa: 27.8.2024].
Automation for powder dyes SCC. Dosegljivo: https://colorservice.eu/automation-for-powder-dyes-scc/ [Datum dostopa: 27.8.2024].
F. K. Konstantinidis, I. Kansizoglou, K. A. Tsintotas, S. G. Mouroutsos, A. Gasteratos, "The role of machine vision in industry 4.0: A textile manufacturing perspective," v IEEE Interational Conference on Imaging Systems and Techniques, New York, USA, 2021.
W.-H. Tsai, "Green production planning and control for the textile industry by using mathematical programming and industry 4.0 techniques," Energies, let. 11, št. 8, str. 2072, 2018.
F. Pirola, M. Zambetti, C. Cimini, "Applying simulation for sustainable production scheduling: a case study in the textile industry," IFAC-PapersOnLine, let. 54, št. 1, str. 373-378, 2021.